01, Greene, New York, Est. 1977

Electronics contract manufacturing, built to the drawing

GC Controls builds electronic and electromechanical assemblies for industrial, instrumentation, and automotive applications: board assembly, wire harnesses, and enclosure integration in Greene, New York, since 1977.

Request a quote See capabilities
Founded 1977
Facility, sq ft 25,000
SMT lines 3
Approved supplier Toyota
Years in business 49
02, Capabilities

Seven services, listed as the shop runs them

Index of capabilities
Industries served, Robotics, Commercial aerospace, Industrial automation, Instrumentation, Power electronics, Automotive
  1. 01Surface Mount

    Three SMT lines with automated optical inspection on every board.

  2. 02Through Hole

    Selective and hand load through hole for mixed technology assemblies.

  3. 03Wire Harness

    Cut, strip, crimp and test to your drawing or the sample.

  4. 04Complete Build

    Turn key PCBA with enclosure integration, functional test and pack out.

  5. 05Flex Circuit

    Assembly of flexible and rigid flex boards on standard SMT process.

  6. 06Conformal Coat

    Selective coating with UV verification for field exposed assemblies.

  7. 07Potting and Encapsulation

    Two part potting for sealed, vibration tolerant modules.

03, Standards and Approvals

What the assemblies are built to

  1. IPC-A-610 Class 2 and 3
    Acceptability of electronic assemblies, inspected to both classes on request.
  2. J-STD-001
    Requirements for soldered electrical and electronic assemblies.
  3. RoHS production
    Lead free process line with segregated materials and reflow profiles.
  4. Toyota Approved Supplier
    Assemblies inspected under the Toyota Quality System.
  5. MIRTEC automated optical inspection
    Post reflow AOI on every board across the three SMT lines.
  6. Full lot and reel traceability
    Operator, lot code and reel recorded per assembly for the life of the build.
04, The Work

Five things the drawing does not have to say

The Greene, New York floor runs mixed technology every day, coats what needs coating, and ships with the paperwork that lets your incoming inspection close the file. What follows is what customers stop asking about after the first build.

  1. Toyota approved supplier, assemblies inspected to IPC standards under the Toyota Quality System.
  2. Domestic build in Greene, New York with full lot, reel and operator traceability.
  3. Two to four week lead times typical for turn key PCBA.
  4. Same time zone as your engineering team, direct line to engineering.
  5. Custom test fixtures designed and built for functional test.
Conformal coated assembly under UV inspection light, coating fluorescing across the components
Fig. 02, Coated UV, on the floor in Greene, New York
05, Process

From your files to a shipped assembly, in four steps

  1. 01

    Quote

    Send Gerbers, BOM and drawing. Estimate and lead time back within the week.

  2. 02

    DFM review

    Engineering reads the package and flags footprints, panelization and test points before purchase.

  3. 03

    Build

    Surface mount, through hole and wire harness runs on the Greene, New York floor with AOI on every board.

  4. 04

    Test and ship

    Functional test on the fixture you approved, packed with lot and reel traceability, shipped nationwide.

607-656-4117 [email protected]
06, Next step

Request a quote.

Send the package
607-656-4117 [email protected]
07, Contact

The floor, the phone, the hours